In industrial environments, precision is essential. Whether you’re operating manufacturing lines or rotating equipment, even the slightest misalignment between components can lead to costly inefficiencies, premature wear, and unexpected downtime.
That’s where laser alignment comes in. This advanced method ensures your machinery is installed and maintained with accuracy. At DFW Movers & Erectors, we’ve seen firsthand how laser alignment improves performance, safety, and equipment longevity across a wide range of industries.
Below, we’ll explore the seven key benefits of using laser alignment services for your industrial machinery and why it’s one of the smartest investments you can make for your operation.Whether you’re relocating a single machine or orchestrating a full plant move, the success of any industrial moving project depends on one critical factor: informative planning.
At DFW Movers & Erectors, we’ve spent over four decades refining a rigging process that prioritizes safety, efficiency, and professionalism. We understand that no two moves are the same, and we treat every machine like it’s our own. That’s why we deliver informative, deliberate, and expert-level planning for every rigging service we offer.
Traditional alignment methods, such as straight edges, dial indicators, or feeler gauges, rely heavily on manual interpretation. This leaves too much room for human error. Laser alignment, on the other hand, uses highly accurate multiple-axis laser systems to detect even the smallest misalignments…often within a thousandth of an inch.
At DFW Movers & Erectors, our Laser Precision team leverages these advanced systems to precisely measure machine geometry, shafts, and couplings. This ensures optimal alignment, reduces vibration and stress on components, and lays the foundation for long-term operational efficiency.
Misaligned machines experience uneven loads on bearings, seals, shafts, and couplings. Over time, this added strain accelerates wear and shortens the lifespan of critical components.
Our team applies laser and metrology technology, including built-in live video and environmental monitoring, to ensure each machine element is optimally positioned and aligned. This precision alignment reduces friction, heat, and mechanical stress, which prolongs component life and minimizes maintenance costs.
Even minor misalignment can cause equipment to work harder and consume more energy. Proper laser alignment minimizes energy loss by ensuring shafts, motors, and couplings operate efficiently. This ultimately reduces:
At DFW Movers & Erectors, we use real-time digital feedback from laser alignment systems to optimize machine efficiency. The result is smoother operation, lower energy usage, and reduced operating costs.
Facilities that implement precision alignment often see energy savings of up to 10%, which is a major footprint reduction for a single shift to your strategy.
Unplanned downtime is one of the biggest cost drivers in industrial operations. Equipment failure caused by misalignment can lead to:
Laser alignment helps prevent those scenarios by catching and correcting alignment issues early before they cause damage. Because the process is fast and precise, it can be performed during scheduled maintenance windows with minimal disruption to your workflow.
Our certified Laser Precision technicians use advanced laser alignment systems with wireless sensors and integrated IR remote controls to quickly assess and align machinery onsite, allowing you to get back to full production faster and with confidence.
In precision manufacturing, tooling and dies are some of the most valuable and wear-sensitive components. Even a small misalignment between a press, mold, or die set can cause uneven loading and off-center force distribution. Over time, this results in premature tool wear, chipped or cracked dies, and reduced dimensional accuracy in finished parts.
Our Laser Precision alignment team uses multi-axis laser systems to verify and correct alignment between machine bases, guide posts, and die shoes. This ensures uniform force during every cycle, reduces mechanical stress, and helps maintain tight tolerances throughout production. The result is longer tool life and fewer unscheduled die rebuilds for the production processes you depend on.
Misaligned machines can be dangerous. Excessive vibration, heat, or component failure increases the risk of leaks, equipment instability, or even catastrophic mechanical failures.
By ensuring precise alignment, you can significantly reduce these risks. Our factory-trained and certified team has decades of experience in spindle alignment, coupling alignment, bore alignment, and machine geometrics. We also serve all industries, including:
Getting your machines aligned professionally by an experienced team creates a safer operating environment, where machines perform reliably and within design tolerances. Plus, reliable machinery means fewer emergency repairs, less manual intervention, and a smoother workflow that keeps your employees out of harm’s way.
One of the biggest advantages of laser alignment services is speed. Modern laser alignment tools allow technicians to complete alignments faster than with traditional methods…often in a fraction of the time.
Features like live video, level-to-gravity sensors, environmental monitoring, and wireless operation make alignment faster, safer, and more accurate.
DFW Laser Precision technicians streamline installation and maintenance by leveraging these advanced systems and generating detailed reports with all readings and 3D images. This historical record simplifies future inspections and ensures consistent performance across maintenance cycles.
When machinery is properly aligned from the start and regularly maintained with laser alignment, it simply lasts longer. Bearings, seals, couplings, and motors operate under less stress, resulting in fewer replacements and overhauls.
With DFW Movers & Erectors, every Laser Precision alignment service is performed to exact specifications using state-of-the-art equipment and experienced technicians. This not only protects your machinery, but also ensures you get an optimized return on investment by extending operational life and improving efficiency.
In the long run, the modest cost of professional laser alignment services is small compared to the financial and operational benefits it provides.
At DFW Movers & Erectors, precision is part of our DNA. Established in 1980, we specialize in industrial machinery moving, installation, and Laser Precision alignment & metrology services across Texas and beyond. Our team has decades of experience and uses the latest laser alignment systems to ensure your machines operate at peak performance.
Our comprehensive capabilities include:
Whether you’re installing new equipment, relocating existing machinery, or troubleshooting performance issues, DFW’s certified team ensures every shaft, motor, and component is precisely aligned to exact specifications.
Precision alignment might seem like a small detail, but in industrial environments, it makes a big difference. From energy efficiency and equipment longevity to safety and uptime, the benefits of laser alignment reach every corner of your operation.
If you’re serious about maximizing performance and minimizing costly downtime, laser alignment is an essential part of your maintenance strategy.
DFW Movers & Erectors provides expert Laser Precision alignment and metrology services across Texas, helping facilities achieve optimal performance, reliability, and lifespan for every machine. Contact our team today to schedule a consultation and take the first step toward precision machinery alignment.
Call DFW Movers & Erectors at (800) 223-0806 or visit the page below to schedule your consultation.
When it comes to industrial machine repair, many businesses focus only on fixing problems after they occur. But a more effective approach is to focus on preventative maintenance and regular servicing, which keeps machinery running smoothly and avoids costly downtime.
At DFW Movers & Erectors, we specialize in professional industrial machine repair and maintenance. From small 60-ton OBIs to massive 20,000-ton forging presses, our certified millwrights and technicians have the expertise to keep your operations running at peak efficiency. In this blog, we’ll cover common industrial machine issues, how preventative maintenance can prevent costly repairs, and what regular service with DFW Movers & Erectors can do for you.
Industrial machinery is built to handle heavy workloads, but even the toughest equipment isn’t immune to wear, strain, or failure. Some of the most common problems include:
Left unchecked, these issues can result in unplanned downtime, expensive repairs, and reduced equipment lifespan.
Implementing regular industrial machine maintenance as a proactive strategy can deliver tangible benefits for any operation. In fact, industry studies show that a significant majority of industrial machinery failures are preventable with proper preventative maintenance. In fact, it is reported that implementing strategic maintenance strategies can lead to a 60% decrease in maintenance costs and 40% improvement in equipment lifespan.
By scheduling consistent industrial machine maintenance, businesses can increase equipment efficiency, reduce costly downtime, extend the lifespan of machinery, and lower long-term repair expenses. Routine servicing also improves workplace safety by reducing the likelihood of all types of issues like mechanical failures, hydraulic leaks, or electrical malfunctions, while ensuring that production quality remains consistent.
In practical terms, this means that many common repairs, such as replacing a worn bearing, fixing a leaking hydraulic line, or recalibrating a misaligned press, can often be caught early and corrected before they lead to unplanned shutdowns or major breakdowns. Facilities that follow structured maintenance schedules often see fewer emergency repairs, lower repair costs, and improved overall equipment reliability.
At All Press Services (APS), a division of DFW Movers & Erectors, we specialize in preventative care that addresses problems before they escalate into failures. We combine these benefits with hands-on expertise to maximize machine performance:
Mechanical Wear
All Press Services ensures that all moving parts and contact surfaces are properly maintained to prevent wear-related performance loss. Our technicians apply specialized protective coatings, maintain precise lubrication schedules, correct alignment issues, and replace worn components before they affect operations. This proactive approach helps machinery operate efficiently for longer periods and reduces the likelihood of needing industrial machine repair later on.
Hydraulic and Pneumatic Systems
Our team conducts comprehensive inspections, pressure testing, and system tuning on hydraulic and pneumatic components. By monitoring pressure levels, checking for leaks, and ensuring pumps and valves operate at peak efficiency, we maintain smooth, reliable motion in presses, lifts, and other critical equipment. Preventative maintenance of these systems keeps production lines running steadily and avoids costly shutdowns.
Control Systems
We provide full evaluation, recalibration, and upgrades for PLCs, sensors, and automation controls. Our technicians ensure that all control systems are synchronized, accurately programmed, and operating at optimal efficiency. This includes testing system responses, updating software or hardware as needed, and implementing modern retrofits to improve machine reliability and precision.
Electrical Components
When it comes to industrial machine maintenance for electrical, our team inspects, tests, and services motors, wiring, and control panels to ensure reliable electrical performance. We identify potential hazards, replace failing components, and optimize power distribution to prevent outages or system failures. This work reduces downtime, improves safety, and extends the lifespan of electrical equipment.
Alignment and Calibration
We conduct full alignment of mechanical systems, recalibrate tonnage monitors, and verify that all machines, including presses, mills, and lathe, meet exact tolerances. Our team’s attention to detail maximizes efficiency, ensures consistent production quality, and reduces long-term wear on machinery.
With certified millwrights, expert technicians, and in-house custom part manufacturing, we provide complete solutions for presses, mills, lathes, brakes, shears, and other industrial machinery. No matter the size or complexity of your equipment, we deliver the industrial machine maintenance needed to keep it running reliably for years to come.
Regular service can vary depending on the type of equipment, usage demands, and manufacturer recommendations. At All Press Services, we tailor maintenance schedules to your specific operation to ensure your machinery gets the right level of care at the right time. A well-structured service plan typically includes daily, monthly, and annual tasks designed to keep your machines running at peak performance.
Daily or Weekly Checks
These are routine but critical steps that prevent small issues from becoming big problems. Our technicians focus on cleaning, lubrication, and visual inspections of critical components to catch signs of abrasion, leaks, or misalignment early. For example, making sure lubrication systems are filled and functioning helps prevent adhesion wear, while daily checks for leaks in hydraulic and pneumatic lines protect against sudden pressure drops. Even something as simple as monitoring temperature, vibration, and unusual noise can provide early warnings of mechanical or electrical issues.
Monthly or Quarterly Maintenance
This level of service provides a deeper dive into machine performance. Our technicians perform functional testing, recalibrate tonnage monitors, update lubrication systems, and verify alignment across critical components. Hydraulic and pneumatic systems are pressure-tested and inspected for wear, while electrical panels, motors, and controls are examined for faulty wiring, overheating, or component fatigue. By replacing worn parts proactively before they fail, we help you avoid costly, unplanned downtime. This stage is also where our ability to custom-manufacture replacement parts becomes invaluable, ensuring machines of any size or age can stay in service.
Annual Overhauls
Annual servicing is the most comprehensive form of maintenance. Our team conducts complete overhauls, including major part replacements, retrofitting outdated control systems, and restoring machines to factory-level performance standards. This may involve complete recalibration, full system alignments, advanced performance testing, and application of protective coatings to guard against corrosion. In some cases, annual service is also the time to integrate upgrades, such as new lube systems or advanced control monitoring, ensuring your equipment keeps up with evolving industry standards.
Industrial machine repair doesn’t have to be reactive. With a regular maintenance program from our expert All Press Services division, you can prevent expensive breakdowns, reduce downtime, and extend the life of your equipment. Our certified millwrights and technicians not only repair machinery, they provide proactive solutions, custom-manufactured parts, and expert care for presses, mills, lathes, and other industrial equipment.
By partnering with DFW Movers & Erectors on industrial machine maintenance, you’re investing in reliability, efficiency, and peace of mind for your business. Schedule a consultation today and let us take care of your industrial machinery, so you can focus on running your operations smoothly without surprises.
Congratulations to Michael Tucker! Michael is a Sales/Estimator and was recently honored with the Pyramid Award, a prestigious recognition presented by DFW Movers & Erectors to celebrate excellence and for being one who sets the standard for others to follow. When asked what he attributes his success to, Michael will tell you it’s his pride in the company, pride in his co-workers, and the honor of being a member of the DFW Movers & Erectors family. His journey is a testament to hard work, loyalty, and the value of growing with a company from the ground up.
Michael joined the company in May 1999, at just 24 years old as a rigger apprentice, Michael quickly distinguished himself by eagerly taking on any job that offered overtime pay. While his initial motivation was financial, he unknowingly laid the foundation for a career built on skill, reliability, and deep industry knowledge.
In the early days of the company, Michael played a hands-on role in moving everything from high-value equipment to delicate cargo, like rescued elephants from Africa. These experiences shaped his versatility and professionalism. His close work with customers helped him build lasting relationships that continue to benefit the company today.
After 18 years in the field, Michael transitioned into sales, where he once again proved his adaptability and drive. Today, he remains a top performer, consistently ranking among the top three on the sales team. His hands-on experience with actual machine installation gives him a unique credibility during site visits. Being able to say, “I was there when we brought this in,” instantly builds trust and rapport—especially with plant managers who value practical know-how. Michael Tucker truly exemplifies dedication, growth, and excellence at DFW Movers & Erectors. Congratulations!
Whether you’re relocating a single machine or orchestrating a full plant move, the success of any industrial moving project depends on one critical factor: informative planning.
At DFW Movers & Erectors, we’ve spent over four decades refining a rigging process that prioritizes safety, efficiency, and professionalism. We understand that no two moves are the same, and we treat every machine like it’s our own. That’s why we deliver informative, deliberate, and expert-level planning for every rigging service we offer.
In this article, we’ll break down:
It’s common to feel overwhelmed at the beginning of a heavy machinery rigging or millwright project. There are many variables involved and without experience, it can be daunting to try to figure out what is actually needed to complete your move. That’s where we come in as your partner. Machine rigging service experts like DFW Movers & Erectors can guide you through the moving process based on your specific needs, and account for the best possible equipment, technicians, and plan for your project from disassembly, to transport, to reassembly.
The first step in this process is a job walk, which is a pre-project site evaluation where we visit your facility, walk the job area with you, and gather crucial information. It’s our opportunity to assess the environment, collect important data, and prepare for all possible scenarios that could come up during the rigging process. This includes:
If these factors aren’t accounted for beforehand, they could delay your project or cause damage to machinery, property, or worse…injury to workers.
At DFW Movers & Erectors, we make sure to perform each job walk at least one week before the machine rigging & millwright service begins. This process can take as little as 30 minutes for a single machine move or several hours for multi-machine or large-scale industrial relocations. We never rush our job walks, as every site and machine is different. Each job walk is performed with due diligence and a keen attention to detail, so we can account for all factors that could influence the plan.
Once the job walk is complete, our team begins the informative planning phase. We leverage our experience and precise approach during this step to match the data we’ve collected to the right equipment, team, and timeline. Our informative planning process focuses on three key pillars:
The type of machine being moved determines everything, from the equipment we use to the people we assign. For example, depending on the size and scope of the project, we may need one standard 5,000 lb capacity forklift, an 80,000 lb capacity forklift, two smaller forklifts, a gantry, or even a crane. Some jobs will also require multiple pieces of specialized equipment working in coordination.
To determine the best path forward, we calculate load distribution, path of travel, and how to best stabilize and protect the machine throughout the move.
The right equipment is only as good as the crew operating it. That’s why we assign our team members based on experience, specialty, and project size. At DFW Movers & Erectors, we take pride in the fact that each team member earns their role based on direct experience and competence. When it comes to your rigging service, everyone assigned will have what they need to complete their tasks with excellence.
Based on your project’s complexity, we will:
Clear communication is a key part of our informative planning process. We will walk through the entire scope of the project with you to ensure full alignment. This will often include sending photos and videos of rigging equipment and reviewing equipment types with you for full transparency. For large-scale industrial projects, it’s common for our team to schedule multiple meetings to discuss and refine the plan.
Once our informative planning is in place, we will determine the exact project start date and time. We will also conduct a hazard analysis and safety review before each project.
With heavy equipment that can weigh thousands of pounds, machine rigging is not the time to cut corners. Even a simple misstep while moving can result in:
We’ve seen DIY jobs go sideways fast. For example, in one instance, we had to intervene on a rigging job after someone was almost crushed. They misplaced the skates under the machine and failed to account for the weight differentials across every area of the machine. Because of this, the skates weren’t at the same angle and the machine consequently flipped over. This person was then thrown against a wall when they tried to grab the machine in a panic. There are countless scenarios like this that we’ve encountered.
The cost of repair, downtime, or replacement for accidents like these often exceeds the original moving quote. That’s why our clients trust us to get it right the first time.
At DFW Movers & Erectors, we believe experience isn’t optional. It’s the core of our business model, and it’s what allows us to deliver safe, informed, and strategic rigging planning and services. Our team includes sales reps, riggers, and millwrights who have decades of experience in the field. Everyone knows their role, and everyone understands the high stakes involved in each move.
Because we’ve handled everything from small shop machinery to entire industrial relocations, we bring a level of insight to planning and execution that is difficult to replicate.
When you partner with us, you’re also gaining access to a full suite of industrial moving solutions, including:
Whether you’re moving one piece of equipment or an entire facility, our team is equipped to handle it, and will know exactly what solution is best for you.
Informative planning allows us to approach every machine rigging & millwright service with clarity, avoid risks, and ensure that your machinery arrives safely and on time.
At DFW Movers & Erectors, we don’t just move machines: we plan with purpose, rig with precision, and deliver with pride. If your machinery is too heavy, too large, or too complex to move yourself, don’t leave it to chance. Our informative planning process, deep expertise, and dedication to safety ensure that your investment is protected every step of the way.
If you’re looking for more expert tips, insights, and case studies on industrial machinery moving and rigging, make sure to check our eBook The Machinery Moving Playbook for Industrial Operations. Get all the details you need to execute your project flawlessly, plus ACTIONABLE CHECKLISTS!
Contact DFW Movers & Erectors today to schedule your job walk and get your project off to the right start. Let us be your moving partner, so we can show you how informative planning and decades of experience make all the difference.
Janice Hendricks came to DFW Movers after a long career in accounting and finance at State Farm Insurance. Janice joined DFW Movers as a staff accountant and quickly demonstrated her level of knowledge, skills and ability to make a positive impact. With the focus on growth and improvement of accounting processes and systems, Janice has been promoted to Senior Controller to lead accounting and finance initiatives.
Doug Kerns began his career with DFW Movers & Erectors, Inc. as a millwright. His performance as a millwright was rewarded with the role of leadman and then foreman. With almost 21 years with the company, Doug has now taken on the role of training coordinator over rigging and millwright training.
Richard Johnson, formerly Fort Worth Operations Manager, has been promoted to Director of Operations. With close to 30 years in the industrial rigging industry, Richard will utilize his field expertise to evaluate field personnel skills and development and strategic management of company equipment inventory. Richard excels in field employee relationships and will use this strength to further the development of field staff and acquisition of equipment.
Jimmy Day has been promoted to General Manager of the Fort Worth location. Jimmy has had a distinguished career as the business line manager of All Press Services, the machinery repair division of DFW Movers & Erectors, Inc. Jimmy has overseen the founding of All Press Services and continued growth of the business line. With the announced retirement of Mark Saylor, former Fort Worth General Manager, Jimmy has been selected to bring his All Press Services business expertise to the Fort Worth location.
Leigh Knox came to DFW Movers from American Airlines and through her 20 years with the company she has demonstrated leadership and insights that improved company performance. Capitalizing on Leigh’s talent, Leigh has been promoted to Administrative Officer with the purpose of leading corporate infrastructure initiatives, managing company analytics and reporting and facilitating communication and collaboration between locations. COO Clayton Stockdall states, “Leigh is the glue that holds the various components of the company together.”
Steven Bates, an employee with 35 years, began his career in the field and rose through the ranks to General Manager. Neal Ingle, founder of the company, trained Steven, who in turn trained employees who have become leaders within the company. Steven has had, and continues to have, a significant positive impact on the financial performance and growth of the company. He has been promoted to Vice President in recognition of his accomplishments and continued contributions to the company.
